Deep drawing process and application of different materials stamping

Sipxmach give out: What is deep drawing process and it’s application of different materials stamping

Deep drawing process

Deep drawing press relies on press and die to exert force on plate, strip, pipe and profile to produce plastic deformation or separation. So to obtain the required shape and size of the workpiece (stamping parts). But there is a big difference between deep drawing stamping and common stamping process.

1. mold

3. Deep drawn dies
4. Common stamping mold

The mold is composed of punch and die, a station a pair of mold, generally no more than 18 stations. Design mold can consider the use of more stations, so that a single station molding more stable, the product quality is better.

2. The belt material

The products of deep drawing process exist separately in the mold and are transferred to another station by built-in manipulator or manually. We can produce relatively complex shapes through deep drawing, such as: thread, side hole, side groove, end face reverse drawing, etc., to meet the production requirements of all kinds of products.

Deep drawing saves material costs, wastes, assembly costs and time compared to machining, casting, molding and stamping parts. Deep drawing can meet the shape requirements by improving the appearance and structure of products, and can retain its own strength and effectively use raw materials.

Application of different materials stamping

1. Mild steel

5. Low carbon steel drawing

1. Material properties:

Excellent formability (depending on the material grade), high strength, light weight, cost-effective than other tensile materials, molding size is stable. But low corrosion resistance, need electroplating and other post-treatment protection. Usually used in the manufacture of various parts, especially high-strength structural parts.

2. Major impacts:

  • Materials easy to purchase
  • Low tonnage machine (depending on material grade)
  • Stable molding size
  • Easy to welding
  • There are different coatings in the raw material category, which can eliminate the need for subsequent surface treatment
  • Products have a certain shelf life (depending on corrosion resistance)

3.Sipx’s common Low carbon steel materials

  • 1008 low carbon steel HSLA Grade 50 low carbon steel
  • 1010 low carbon steel HSLA Grade 80 low carbon steel
  • DC03 / DC04 B340LA / B410LA
  • SPCC / SPCD / SPCE

2. stainless steel stamping

6.Stainless steel drawn parts

1. Material properties:

High strength, light weight, high corrosion resistance, suitable for heat treatment, good wear resistance and does not need electroplating protection. Commonly used in automotive fuel supply systems, braking systems, emissions systems, oxygen sensors and decorative parts.

2. Major impacts:

  • Large tonnage of machinery is needed
  • The wear of the mold is large
  • Materials are expensive
  • Stable molding size (/-0.02mm)
  • Materials harden quickly and are resilient
  • It is difficult to form materials when drawing
  • It is difficult to control the product wall thickness, so it needs experienced die adjuster

3. Sipx’s common stainless steel

  • 304(L) stainless steel
  • 305 stainless steel
  • 310 stainless steel
  • 316 stainless steel
  • 410 stainless steel
  • 430 stainless steel

3. aluminum alloy stamping

8. Aluminum deep drawing components

1. Material properties:

Light weight (about 1/3 of low carbon steel), high strength, no magnetism, no rust, suitable for heat treatment, can be used as anodic oxidation to prevent corrosion. It is commonly used in automobile manufacturing and other industries, such as heat dissipation devices, energy storage devices (such as batteries), but also used in life, such as beverage containers, electronics and pharmaceuticals.

2. Major impacts:

  • Low tonnage machine
  • The wear of the mold is large
  • Stable molding size (/-0.04mm)
  • Materials are easy to form and have low resilience
  • Not easy to harden
  • Can achieve inconsistent wall thickness molding

3. Sipx’s common aluminum

  • 3003 aluminum alloy
  • 5052 aluminum alloy
  • 6061 aluminum alloy

4. copper alloy stamping

10. Copper stamping parts

1. Material properties:

Corrosion resistance, easy oxidation (surface discoloration and stains), expensive and unstable, easy to weld. Often used in electronic parts, mechanical parts and home decoration

2. Major impacts:

  • Machine tonnage similar to low carbon steel
  • The material is malleable
  • The price is relatively expensive, need to consider the utilization rate of materials and waste recycling
  • Stable molding size (/-0.04mm)
  • Can achieve inconsistent wall thickness molding
11. Copper deep drawing lamps

3.Sipx’s common copper

  • C22000 copper alloy
  • C26000 copper alloy
  • C28000 copper alloy
  • C52100 copper alloy

Sipxmach is a mature metal stamping factory with stamping equipment of different tonnage and perfect quality control system. We can produce stamping parts of different materials. At present, the main products are stainless steel and aluminum alloy stamping parts. Since the company was renamed in 2012, sipxmach has focused on serving the machinery industry and rewarding every customer with good quality. If you have any need for metal stamping, please visit our site: sipxmach.com

Artical from: https://sipxmach.com/deep-drawing/

Leave a Comment